- Four-stroke cycle
- Intake, compression, power, exhaust — completed in two crankshaft revolutions per cylinder. Memory aid: Suck, Squeeze, Bang, Blow.
- Compression test
- Measures cranking pressure per cylinder to judge how well rings, valves, and the head gasket seal. Readings should be within ~10% of each other.
- Wet compression test
- Compression test repeated after adding oil to the cylinder. Reading rises = worn rings; stays low = valves or head gasket leak.
- Cylinder leak-down test
- Applies compressed air to a cylinder at TDC and reads the percent leaking. Locates the leak by where air escapes (valves, rings, or head gasket).
- White exhaust smoke
- Coolant entering the combustion chamber — usually a blown head gasket or cracked head. (Thin cold-start vapor is normal.)
- Blue exhaust smoke
- Oil burning in the cylinder — worn piston rings, worn valve guides, or bad valve stem seals.
- Black exhaust smoke
- A rich air-fuel mixture — too much fuel or too little air (clogged air filter, leaking injector, faulty sensor).
- Detonation (knock)
- Uncontrolled, spontaneous combustion AFTER the spark. Caused by low octane, too much advance, lean mixture, carbon, overheating, or high compression.
- Pre-ignition
- The mixture ignites BEFORE the spark, from a hot spot such as a glowing carbon deposit or hot spark plug.
- Vacuum gauge test
- Reads manifold vacuum at idle. Steady low = vacuum leak; fluctuating = burned valve; slowly dropping = restricted exhaust.
- Power balance test
- Disables one cylinder at a time and watches RPM. Little or no RPM drop = that cylinder is weak or dead.
- Top dead center (TDC)
- The highest point of piston travel in the cylinder. Many tests and adjustments are made at TDC on the compression stroke.
- Bottom dead center (BDC)
- The lowest point of piston travel in the cylinder, opposite TDC.
- Blow-by
- Combustion gases that slip past the piston rings into the crankcase. Excessive blow-by indicates worn rings or cylinders.
- PCV system
- Positive Crankcase Ventilation — draws blow-by gases from the crankcase back into the intake to be burned, relieving pressure and cutting emissions.
- Stuck-open PCV valve
- Leans the idle and causes a vacuum-leak-like rough idle.
- Stuck-closed PCV valve
- Builds crankcase pressure that pushes oil out through seals and gaskets.
- Misfire
- A cylinder failing to fire properly — from ignition, fuel, or compression loss. Causes rough idle, poor power, and a flashing or steady check-engine light.
- Flashing check-engine light
- An active misfire severe enough to damage the catalytic converter. Stop and diagnose the misfire.
- Steady check-engine light (MIL)
- A stored emissions-related fault that is not an immediate threat; retrieve the code and diagnose.
- Bottom-end knock
- A deep, rhythmic hammering that worsens under load — typically worn rod or main bearings.
- Lifter tick
- A light tapping that rises with RPM — usually a worn lifter or excessive valve lash.
- Oxygen (O₂) sensor
- Measures oxygen in the exhaust and tells the computer if the mixture is rich or lean for closed-loop fuel control.
- Knock sensor
- Detects detonation so the engine computer can retard ignition timing to protect the engine.
- Engine coolant temperature (ECT) sensor
- Reports coolant temperature to the computer, affecting fuel mixture, timing, and the temperature gauge.
- Throttle position sensor (TPS)
- Tells the computer how far the throttle is open so it can adjust fuel and timing.
- Camshaft position sensor
- Reports camshaft (valve) timing to the computer for ignition and injection control.
- Crankshaft position sensor
- Reports crankshaft speed and position; the primary input for ignition timing and engine RPM.
- Freeze-frame data
- A snapshot of sensor readings captured when a trouble code set, used to recreate the conditions of a fault.
- OBD-II
- On-Board Diagnostics II — the standardized system that monitors emissions components and stores diagnostic trouble codes (DTCs).
- Diagnostic trouble code (DTC)
- A code stored by the computer identifying a detected fault (e.g., P0300 = random misfire).
- Technician A / Technician B
- The signature ASE format: two statements; choose whether A only, B only, both, or neither is correct. Judge each statement separately.
- Engine flywheel / flexplate
- Provides rotational inertia for the crankshaft and carries the starter ring gear; the flexplate is used with automatic transmissions.
- Cylinder numbering
- Set by the manufacturer; #1 is defined per engine layout. Firing order and cylinder ID are needed to diagnose a specific misfire.
- Firing order
- The sequence in which the cylinders fire, designed to balance the engine and smooth power delivery.
- Lean mixture
- Too much air or too little fuel. Can cause misfire, hesitation, knock, and higher combustion temperatures.
- Rich mixture
- Too much fuel or too little air. Causes black smoke, fouled plugs, poor economy, and high emissions.
- Variable valve timing (VVT)
- A system that changes valve opening timing (and sometimes lift) for better power, economy, and emissions across the RPM range.
- Milky / frothy engine oil
- Coolant mixing with oil — typically from a blown head gasket, cracked head/block, or a leaking oil cooler.
- Sulfur (rotten-egg) exhaust smell
- Usually a catalytic converter issue, often from a rich mixture overloading the converter.
- Engine vacuum
- The pressure below atmospheric in the intake manifold; a healthy engine reads a steady ~17–21 in. Hg at idle (varies by engine and altitude).
- No-start vs. no-crank
- No-crank = the starter won't turn the engine (electrical/starter). No-start = it cranks but won't run (spark, fuel, or compression).
- Spark / fuel / compression
- The three things every engine needs to run; a no-start diagnosis checks all three.
- Scan tool
- A device that reads DTCs, live data, and freeze-frame from the OBD-II system to guide diagnosis.
- Cooling-system pressure test
- Pressurizes the system with a hand pump to find external coolant leaks and check the cap and head-gasket sealing.
- Combustion leak (block) test
- Uses a chemical that changes color if combustion gases are present in the coolant — confirms a head-gasket or cracked-head leak.
- Oil consumption diagnosis
- Oil burning shows blue smoke and fouled plugs. Past rings = worse under load/acceleration; past valve seals = puff on startup or deceleration.
- Coolant consumption diagnosis
- Coolant loss with no visible leak points internally: head gasket, cracked head/block, or a leaking intake gasket.
- Backfire
- Combustion in the intake or exhaust outside the cylinder — from incorrect timing, a lean mixture, or a leaking valve.
- Rough idle
- Unstable idle from a vacuum leak, misfire, low compression, dirty injectors, or a faulty idle-control system.
- Cylinder head
- The casting that seals the top of the cylinders and houses the valves, seats, guides, and (on OHC engines) the camshaft.
- Head gasket
- The seal between the cylinder head and block that contains combustion pressure and keeps coolant and oil passages separate.
- Blown head gasket
- Causes white smoke, milky oil, overheating, coolant loss, or combustion gases in the coolant.
- Warped cylinder head
- A non-flat head deck that prevents proper gasket sealing; must be machined flat before reassembly. Check with a straightedge and feeler gauge.
- Torque-to-yield (TTY) bolt
- Tightened to a torque value then turned a set angle, stretching into its yield range. TTY bolts are replaced once removed.
- Head bolt torque sequence
- A crisscross pattern done in stages so the head clamps evenly without warping. Wrong sequence or over-torque causes gasket failure.
- Valve
- Opens and closes the intake or exhaust port; must seal tightly against its seat to hold compression.
- Valve seat
- The machined ring the valve face seals against. Worn or recessed seats cause compression loss and poor sealing.
- Valve guide
- The bore that supports and aligns the valve stem. Wear lets oil into the chamber and the valve seals poorly.
- Valve stem seal
- Keeps oil from running down the valve stem into the combustion chamber. Failure causes blue smoke, often a puff on startup.
- Burned valve
- A valve that no longer seals because heat and leakage eroded its face — causes low compression and a misfire in that cylinder.
- Valve lash (clearance)
- The small valve-train gap allowing for thermal expansion. Too little burns valves; too much causes ticking and wear.
- Insufficient valve lash
- Holds the valve slightly open, causing burned valves and lost compression.
- Excessive valve lash
- Causes a ticking noise and accelerated valve-train wear.
- Hydraulic lifter
- Uses engine oil pressure to maintain zero valve lash automatically, so no periodic adjustment is needed.
- Mechanical (solid) lifter
- A solid valve-train follower that requires periodic manual lash adjustment to spec.
- Camshaft
- The lobed shaft that opens the valves in time with the crankshaft; its position relative to the crank sets valve timing.
- Rocker arm
- A pivoting lever that transfers camshaft (or pushrod) motion to open the valve.
- Pushrod (OHV engine)
- A rod that transfers cam-lobe motion from a lifter in the block up to the rocker arm in the head.
- Overhead cam (OHC) vs. overhead valve (OHV)
- OHC places the camshaft(s) in the head, driven by a belt/chain; OHV (pushrod) keeps the cam in the block.
- Valve spring
- Closes the valve and keeps the follower on the cam. A weak or broken spring causes valve float and poor sealing.
- Valve spring compressor
- A tool that safely compresses the valve spring to remove and install valves and keepers.
- Valve keepers (collets / locks)
- Small wedge-shaped locks that retain the spring retainer on the valve stem.
- Valve retainer
- The cap held by the keepers that holds the valve spring on the stem.
- Timing belt
- A toothed belt that keeps the camshaft(s) timed to the crankshaft. On an interference engine, a broken belt can bend valves.
- Timing chain
- A metal chain linking crank and cam timing; longer-lived than a belt but can stretch or jump teeth when worn.
- Interference engine
- An engine in which open valves occupy piston space. A broken timing belt/chain lets pistons strike valves and bend them.
- Valve float
- At high RPM the valve spring can't close the valve fast enough, so it loses contact with the cam — causing misfire and power loss.
- Valve face angle
- The machined angle on the valve that seals against the seat (commonly 45°); checked and ground during a valve job.
- Valve grinding (valve job)
- Machining valves and seats to restore a tight seal; includes checking guides, springs, and seals.
- Three-angle valve seat
- A seat cut with three angles to control seat width and improve sealing and flow.
- Valve stem-to-guide clearance
- Excess clearance lets oil into the chamber and the valve wobble — causing oil consumption and poor sealing.
- Engine block
- The main casting that holds the cylinders, crankshaft, and supporting structure of the engine.
- Cylinder bore
- The machined cylinder in which the piston travels. Wear creates taper and out-of-round conditions.
- Bore taper
- The difference in cylinder diameter between the top and bottom of ring travel due to wear. Excess taper calls for reboring.
- Out-of-round bore
- A cylinder worn unevenly so it is no longer a perfect circle; like taper, a reason to rebore and fit oversize pistons.
- Cylinder ridge
- The unworn lip at the top of the bore above ring travel. It must be reamed off before removing pistons.
- Ridge reamer
- The tool used to cut away the cylinder ridge before pushing pistons out, preventing ring and piston damage.
- Reboring
- Machining a worn cylinder to a larger, true diameter so an oversize piston can be fitted.
- Cylinder honing
- Finishing the bore with a crosshatch pattern that helps new rings seat and retain oil.
- Crankshaft
- Converts the pistons' up-and-down motion into rotation. Rides on main bearings in the block.
- Connecting rod
- Links a piston to the crankshaft journal; its big end rides on a rod bearing.
- Piston
- The component that moves in the cylinder, transmitting combustion force through the rod to the crankshaft.
- Piston rings
- Compression rings seal combustion pressure; the oil-control ring wipes oil from the cylinder wall. Worn rings cause blue smoke and low compression.
- Ring end gap
- The clearance between ring ends in the bore. Too little gap lets ends butt and scuff the cylinder when hot; checked with a feeler gauge.
- Piston pin (wrist pin)
- Connects the piston to the small end of the connecting rod, allowing the rod to pivot.
- Main bearing
- Supports the crankshaft in the block. Excess clearance causes a deep knock and low oil pressure.
- Rod bearing
- Rides between the connecting rod big end and the crank journal. Wear causes a knock that worsens under load.
- Plastigage
- A calibrated plastic strip crushed between a bearing and journal to measure oil clearance by comparing the flattened width to a chart.
- Plastigage rule
- Never rotate the crankshaft while Plastigage is installed — it ruins the reading.
- Bearing oil clearance
- The small gap that holds an oil film between bearing and journal. Too tight starves oil; too loose knocks and drops pressure.
- Crankshaft journal
- The polished bearing surface on the crank (main or rod). Worn or out-of-round journals require regrinding to undersize.
- Crankshaft endplay (thrust)
- The crank's permitted fore-aft movement, controlled by the thrust bearing; measured with a dial indicator.
- Align bore / align hone
- Machining the main bearing bores back into true alignment so the crank is properly supported and lubricated.
- Deck surface
- The block's top surface that meets the head. It must be flat and clean for the head gasket to seal.
- Magnetic particle inspection (Magnaflux)
- Reveals surface cracks in ferrous parts (block, crank) by applying a magnetic field and iron particles.
- Dye-penetrant inspection
- Finds surface cracks in non-ferrous parts (aluminum heads) using penetrating dye and developer.
- Cylinder sleeve / liner
- A replaceable bore insert pressed into the block; guides the piston and can be replaced instead of reboring.
- Harmonic balancer (damper)
- Mounted on the crank snout to absorb torsional vibration; a separated balancer ring can throw off timing marks.
- Engine bearing materials
- Plain (sleeve) bearings of soft metal that conform to the journal and hold an oil film under pressure.
- Oversize / undersize parts
- Oversize pistons fit a rebored cylinder; undersize bearings fit a reground (smaller) crank journal.
- Torque wrench
- Tightens fasteners to a specified value so clamping force is correct and even; essential for bearing caps and head bolts.
- Telescoping gauge / micrometer
- Used together to measure bore and journal diameters precisely when checking wear and clearance.
- Crosshatch pattern
- The honing finish on the cylinder wall (about 45°) that holds oil and helps new rings seat.
- Main bearing cap sequence
- Caps are installed in their original position and order and torqued in sequence to keep the crank aligned.
- Oil pump
- Circulates pressurized oil through the bearings, lifters, and galleries. A worn pump or pickup can cause low oil pressure.
- Low oil pressure causes
- Low oil level, too-thin oil, a worn oil pump, a clogged pickup screen, or worn bearings.
- Oil filter
- Removes contaminants from circulating oil. Its bypass valve still feeds oil if the filter clogs, protecting the engine.
- Oil viscosity
- Oil's resistance to flow. A 5W-30 flows like a 5-weight when cold (the W) and protects like a 30-weight at operating temperature.
- Multigrade oil (e.g., 5W-30)
- Behaves like a thin oil for cold starts and a thicker oil when hot, thanks to viscosity-index improvers.
- Oil pressure relief valve
- Limits maximum oil pressure by bleeding off excess, protecting the system from over-pressure on cold starts.
- Oil galleries
- Drilled passages in the block and head that carry pressurized oil to the bearings and valve train.
- Engine oil cooler
- Transfers heat from the oil to coolant or air; an internal failure can mix oil and coolant.
- Thermostat
- A temperature-controlled valve that blocks coolant flow to the radiator until the engine warms, then opens to regulate temperature.
- Thermostat stuck closed
- Causes the engine to overheat — no coolant flow to the radiator.
- Thermostat stuck open
- Keeps the engine running too cool, hurting fuel economy, emissions, and heater output.
- Radiator
- Sheds engine heat to the air as coolant flows through its core; the fan adds airflow at low speeds.
- Radiator pressure cap
- Seals the system and raises the coolant boiling point (about 5–6°F per psi); its vacuum valve lets coolant return from the overflow tank.
- Water pump
- The belt- or chain-driven pump that circulates coolant through the engine and radiator. A leak often appears at the weep hole.
- Coolant (antifreeze)
- An ethylene- or propylene-glycol mix with water that resists freezing and boiling and protects against corrosion. Use the specified type.
- Cooling fan (electric / clutch)
- Pulls air through the radiator at low vehicle speeds. Electric fans run on demand; a fan clutch engages when hot.
- Coolant overflow / recovery tank
- Holds expanding coolant and returns it as the engine cools, keeping the system full and air-free.
- Heater core
- A small radiator in the dash that uses engine coolant to heat the cabin; a leak fogs the windshield with sweet-smelling steam.
- Engine overheating causes
- Low coolant, stuck thermostat, failed water pump, bad fan, plugged radiator, weak cap, or a blown head gasket.
- Wrong coolant type
- Mixing incompatible coolants can gel or cause corrosion and water-pump damage; always use the specified coolant.
- Cooling-system bleeding
- Removing trapped air after a coolant refill so the system fills completely and doesn't form hot spots.
- Oil pressure warning light
- Warns of dangerously low oil pressure; stop the engine to avoid bearing damage and diagnose the cause.
- Drive belt (serpentine)
- A single belt that drives the water pump, alternator, and accessories. A loose or worn belt squeals and can cause overheating.
- Belt tensioner
- Maintains proper tension on the serpentine belt automatically; a worn tensioner causes belt noise and slip.
- Coolant temperature gauge
- Shows engine temperature; a sudden rise warns of overheating before damage occurs.
- Engine oil change interval
- Replacing oil and filter at the manufacturer's specified mileage or time to remove contaminants and maintain lubrication.
- Sludge
- Thickened, degraded oil deposits from heat, moisture, and neglected changes; can block galleries and the pickup.
- Oil pressure sending unit
- Sends actual oil pressure to the gauge or warning light; a faulty unit can give a false low reading.
- Engine operating temperature
- The target coolant temperature range (commonly ~195–220°F) the thermostat maintains for efficiency and emissions.
- Radiator hoses
- Carry coolant between engine and radiator; cracked, swollen, or soft hoses can burst and cause overheating.
- Coolant pH / corrosion protection
- Coolant additives prevent rust and electrolysis; depleted additives let corrosion damage the radiator and pump.
- Boiling point vs. pressure
- Each psi of system pressure raises coolant's boiling point about 3°C (5–6°F), letting the engine run hotter without boiling.
- Fan shroud
- Directs airflow through the radiator core for the fan; a missing shroud reduces cooling at idle.
- Coolant freeze / boil protection
- A 50/50 antifreeze-water mix typically protects to about -34°F and raises the boiling point with the pressure cap.
- Oil dipstick check
- Measures oil level (and reveals coolant contamination/milkiness); check on level ground with the engine off and cooled.
- Air-fuel ratio
- The proportion of air to fuel by weight; the ideal (stoichiometric) ratio for gasoline is about 14.7:1.
- Stoichiometric ratio
- The ideal 14.7:1 air-fuel ratio for complete combustion of gasoline; the computer trims fueling toward it.
- Fuel injector
- An electrically controlled valve that sprays a metered amount of fuel into the intake or cylinder. Clogged or leaking injectors upset the mixture.
- Fuel pressure regulator
- Maintains correct fuel-rail pressure so injectors deliver the right amount of fuel.
- Fuel pump
- Delivers fuel from the tank to the injectors at the required pressure and volume. A weak pump leans the mixture under load.
- Mass airflow (MAF) sensor
- Measures the amount of air entering the engine so the computer can match fuel delivery.
- Manifold absolute pressure (MAP) sensor
- Measures intake manifold pressure (engine load) so the computer can calculate fuel and timing.
- Air filter
- Cleans incoming air. A clogged filter restricts airflow, richening the mixture and reducing power.
- Throttle body
- Controls airflow into the intake based on accelerator input; carbon buildup can cause rough idle.
- Intake manifold
- Distributes the air (or air-fuel mixture) to the cylinders. A leaking gasket causes a lean condition and rough idle.
- Vacuum leak
- Unmetered air entering after the MAF leans the mixture, causing high idle, rough idle, and lean codes.
- Ignition coil
- Steps up battery voltage to the tens of thousands of volts needed to jump the spark-plug gap.
- Spark plug
- Delivers the spark that ignites the mixture. Reading plug condition (fouled, oily, white) helps diagnose combustion problems.
- Spark plug gap
- The set distance the spark jumps; too wide or too narrow a gap causes weak spark and misfires.
- Distributor (older engines)
- Routes high voltage to each spark plug in firing order and controls spark timing on older ignition systems.
- Distributorless / coil-on-plug ignition
- Uses individual coils (often one per plug) controlled by the computer instead of a distributor.
- Ignition timing
- When the spark fires relative to piston position. Too advanced causes knock; too retarded loses power and runs hot.
- Catalytic converter
- Converts CO, hydrocarbons, and NOx into less harmful CO₂, water, nitrogen, and oxygen. Needs correct air-fuel ratio to work.
- Restricted (plugged) converter
- Chokes the exhaust, causing power loss especially at higher RPM and high back-pressure.
- EGR valve
- Exhaust Gas Recirculation — admits inert exhaust into the intake to lower combustion temperature and reduce NOx.
- Stuck-open EGR valve
- Causes rough idle and stalling because exhaust gas dilutes the mixture at idle.
- Stuck-closed EGR valve
- Raises NOx and can cause spark knock (detonation) under load.
- Oxygen sensor (upstream)
- Before the converter; its rich/lean signal is the main input for closed-loop fuel control.
- Oxygen sensor (downstream)
- After the converter; monitors catalytic-converter efficiency by comparing its signal to the upstream sensor.
- Closed-loop operation
- The computer uses O₂ sensor feedback to continuously trim fuel toward the ideal ratio once the engine is warm.
- Open-loop operation
- On a cold start the computer ignores the O₂ sensor and uses programmed values until the engine and sensor warm up.
- Fuel trim
- How much the computer adds or subtracts fuel to keep the mixture correct; large trims indicate a fuel or air problem.
- Exhaust manifold
- Collects exhaust from the cylinders into the exhaust system; cracks or leaks cause ticking noise and false O₂ readings.
- Muffler
- Reduces exhaust noise. A rusted or internally collapsed muffler can restrict flow.
- Exhaust back-pressure
- Resistance to exhaust flow; high back-pressure (plugged converter/muffler) reduces power and can overheat the engine.
- Idle air control (IAC) valve
- Meters air around a closed throttle to set idle speed; a faulty IAC causes high, low, or unstable idle.
- Evaporative emission (EVAP) system
- Captures fuel-tank vapors and routes them to be burned; a loose gas cap can set an EVAP leak code.
- Octane rating
- A fuel's resistance to knock. Higher octane resists detonation; using too low an octane can cause spark knock.
- Fuel filter
- Removes dirt and rust from fuel before the injectors; a clogged filter starves the engine, especially under load.
- Cold-start enrichment
- Extra fuel added at startup (now controlled by the computer/sensors) to run a richer mixture until the engine warms.
- Alternator
- Generates electrical power and charges the battery while the engine runs; a failed alternator drains the battery.
- Battery
- Stores electrical energy to crank the starter and power systems when the engine is off.
- Starter motor
- Cranks the engine for starting; a no-crank with good battery points to the starter, solenoid, or wiring.
- Ignition control module (ICM)
- Controls coil firing (when not handled directly by the engine computer) for proper spark timing.
- Fouled spark plug
- A plug coated with carbon (rich), oil (worn rings/seals), or fuel (flooding) that misfires; reading the plug guides diagnosis.
- Lean misfire
- A misfire from too little fuel — often a vacuum leak, weak fuel supply, or dirty injectors.
- Rich misfire
- A misfire from too much fuel fouling the plug — leaking injector, high fuel pressure, or a faulty sensor.
- Engine control module (ECM/PCM)
- The computer that uses sensor inputs to control fuel, spark, and emissions for the engine.
- Coolant temperature effect on fueling
- A faulty ECT sensor can make the computer over- or under-fuel, causing rich/lean running and poor cold-start behavior.
- Exhaust leak before the O₂ sensor
- Lets outside air reach the sensor, making the mixture read falsely lean and causing the computer to over-fuel.
- PCV-related lean idle
- A stuck-open PCV valve acts like a vacuum leak, leaning and roughening the idle.
- Air induction noise / whistle
- Often an intake or vacuum leak drawing unmetered air; can lean the mixture and roughen idle.
- Spark knock under load
- Detonation heard under acceleration; suspect low octane, over-advanced timing, lean mixture, or carbon buildup.
- Carbon buildup
- Deposits in the chamber and on valves that raise compression, cause hot spots, and can lead to knock or sticking valves.
- Fuel injector balance test
- Compares each injector's contribution (pressure drop or power) to find a clogged or weak injector causing a misfire.