ASE B4 Domain 4: Welding, Cutting, and Joining Welcome to your ASE B4 Domain 4: Welding, Cutting, and Joining 1. ASE B4: Welding Cutting and Joining When performing MIG welding on high-strength steel, what is the primary reason for using a welding wire with higher tensile strength? A. To increase the speed of welding B. To ensure color match with the base metal C. To prevent distortion of the welded panel D. To match the strength of the base metal None 2. ASE B4: Welding Cutting and Joining In resistance spot welding, what is the primary function of electrode force? A. To conduct electricity efficiently B. To control the size of the weld nugget C. To apply pressure to the weld area D. To reduce the welding time None 3. ASE B4: Welding Cutting and Joining What is a key safety precaution when using a plasma cutter? A. Wearing heat-resistant gloves B. Operating in a low humidity environment C. Using a water table to reduce dust D. Ensuring proper grounding of the equipment None 4. ASE B4: Welding Cutting and Joining Why is it important to back-purge with shielding gas when TIG welding stainless steel? A. To increase the welding speed B. To reduce the heat input C. To protect the backside from oxidation D. To enhance the visual appearance of the weld None 5. ASE B4: Welding Cutting and Joining When performing oxy-fuel cutting, what is the primary purpose of the preheat flames? A. To melt the metal B. To initiate the cutting process C. To clean the metal surface D. To preheat the metal to ignition temperature None 6. ASE B4: Welding Cutting and Joining What is a critical factor when setting up a welder for squeeze-type resistance spot welding (STRSW)? A. The color of the electrodes B. The alignment of the welding arms C. The length of the welding cables D. The brand of the welder None 7. ASE B4: Welding Cutting and Joining In welding aluminum, why is AC (alternating current) commonly used in TIG welding? A. To increase the welding speed B. To clean the oxide layer from the aluminum surface C. To reduce the risk of burn-through D. To improve the electrical conductivity of aluminum None 8. ASE B4: Welding Cutting and Joining When performing a butt weld on thin-gauge metal, what technique helps to prevent warping? A. Using a continuous weld from end to end B. Welding in a weaving pattern C. Applying a high heat setting D. Using a series of short, staggered welds None 9. ASE B4: Welding Cutting and Joining The use of a flux-coated brazing rod is essential in brazing because it: A. Acts as a filler material B. Prevents oxidation of the base metal C. Increases the strength of the weld D. Reduces the melting temperature of the metal None 10. ASE B4: Welding Cutting and Joining What is the primary reason for using pulse MIG welding on thin body panels? A. To reduce the overall cost of welding B. To improve the aesthetics of the weld bead C. To minimize heat input and reduce panel distortion D. To increase the speed of the welding process None 1 out of 10 Time is Up! Time's up